Three hazard areas cover most of what goes wrong on a live site.
Here is what they look like on a site like yours, and what a crew
can practise without losing a day on the programme.
Construction sites, falls from height, slips and trips. Your risk
assessment lists them separately. On a site they turn up in the same
hour, around the same excavation.
The site somebody walked on Friday is not the site on Monday.
A trench is open that was not there, a delivery is standing where
the walkway was, and two firms who have never worked together are
both on the slab. Nobody briefed the ground again, because it was
briefed once.
Hazard area: Construction sites. The source of the danger moves
with every phase of the build.
A guard rail is off for a lift, and one more thing has to go up.
A scaffold altered by another trade over the weekend, a board over
a shaft, a ladder set up for two minutes because the tower is at
the other end. In the wind and the wet, and with a load in one
hand.
Hazard area: Falls from height. Anyone who has never fallen
underrates the anchor.
Rebar, offcuts and a hose on the only way to the next task.
Banding left where a pack was cut open, a cable run across the
route to the mixer, a plank over mud that was fine while it was
dry. None of it looks dangerous, and all of it lies where somebody
walks carrying something.
Hazard area: Slips, trips and falls. The most common accident type
there is, in this industry and in every other.
Of the eight hazard areas, none kills more people at work than
construction sites — 63 in a
year. It is not one hazard on the list. It is the place the other
two happen in.
Germany, statutory accident insurance (DGUV)
None of this holds up the programme.
A run takes minutes and happens on your own site. It fits into the
gaps a working day already has, and it can be done again as often as a
crew needs.
It fits into the morning, before anyone is up the scaffold.
Two or three people at a time, in the site cabin, at the briefing,
on the day a new phase starts. The situation runs for them and
ends when they are done. Nothing on the site is stopped, fenced
off or moved back for it.
That is what makes repeating it possible. The same situation can be
run again when the site changes, and again on the next job, as
often as somebody needs it, and it costs the day the same few
minutes every time.
Whoever turns up at this gate on Monday.
New starters, agency labour, a subcontractor crew who have never
been on this site. They go through the same run as your own
people, in the week they arrive, instead of waiting until enough
names have been collected for a date.
Every run is written down.
Who took part, on what, and when — by crew and by site, ready
to export into the records you keep anyway. Participation, nothing
about how a single person did.
Trainings for a live site
These are the ones that fit the work on a site. The time says how
long one run takes, from start to finish.